Intelligent Robotic Dog
We are excited to showcase Sparky, the advanced robotic dog developed with our partner company. This case study highlights how we provided essential support for Sparky’s core components, ensuring optimal performance, cost efficiency, and timely delivery.
Performance Support for Key Components
Cost-Optimized Agile Manufacturing
Challenge: Balancing low-volume customization with cost control for Sparky’s 800+ unique parts.
Leanplans’ Value Engineering:
- AI-Driven Process Optimization:
- Reduced CNC machining costs by 22% through adaptive toolpath algorithms minimizing material waste.
- Automated nesting for laser-cut brackets, improving sheet metal utilization to 92%.
- Hybrid Production Strategy:
- Combined micro-batch casting (for high-wear gears) with on-demand 3D printing (sensor mounts), cutting tooling costs by $120k.
- Supply Chain Orchestration:
- Coordinated 12 specialized suppliers across 3 countries for niche components like harmonic drives, ensuring 99.6% on-time delivery.
Timely Delivery and Project Management
In addition to performance and cost, meeting tight deadlines was crucial for the successful rollout of Sparky. Our team ensured that all major components were produced and delivered on time, keeping the project on track and enabling Sparky to hit the market as scheduled. Through effective project management and streamlined manufacturing, we were able to support our partner’s ambitious launch timeline.
Seamless Integration with API and Animation Technology
Sparky’s capabilities extend beyond motion control. It provides API interfaces for all levels of robot functionalities, enabling seamless customization from basic movement control to high-level development. Additionally, Sparky has bridged the gap between animation software and physical robots, bringing to life the smooth, dynamic movements that were once only possible in animated films.
Sparky represents the cutting edge of robotic dog innovation, combining advanced materials, sophisticated AI, and versatile functionality. We’re proud to support its development and bring this remarkable technology to life.
Why Partner with Leanplans for Non-Standard Robotics Components?
- Domain-Specific Expertise: 60% engineering team with robotics/aerospace backgrounds.
- Rapid Prototyping: 72-hour turnaround for design-for-manufacturability (DFM) feedback.
- Quality Assurance: ISO 9001/13485-certified labs with CT scanning & metallurgical analysis.
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